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duction of cathode copper. Assuming an ore grade of 0.55 percent and a recovery rate of87.5 6.4 percent copper in the concentrate, concentrat-ing 1 ton of copper ore requires over 200 billion Btu, or approximately 42 million Btu/ton of cath-ode copper.10 Grinding accountsfor roughly 6 0 percent of the total energy consumed in proc-

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The Basics of Copper Mining and Processing. Mined from open pits, copper ore must be crushed as part of the process that occurs between extraction and production. Using today's compact mining equipment, copper ore is extracted from the mine. After the ore is crushed, it's roasted, which helps to convert sulfides to oxides.

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FIG. 97. Plot showing relationship between the daily capacity of straight cyanide plants and the overall cost per ton of ore treated. The figures are based on an average of a number of Canadian producers.

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12.3 Primary Copper Smelting

12.3 Primary Copper Smelting 12.3.1 General1 Copper ore is produced in 13 states. In 1989, Arizona produced 60 percent of the total U. S. ore. Fourteen domestic mines accounted for more than 95 percent of the 1.45 megagrams (Mg) (1.6 millon tons) of ore produced in 1991. Copper is produced in the U. S. primarily by pyrometallurgical smelting ...

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Only where a group of mines operates in a single district are costs comparable and then only with reservations. In general, cost systems are fairly uniform, yet in studying costs of a number of plants it is noticeable that in some cases there is a tendency to omit certain operations which are proper charges against ore dressing and treatment.

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Handling guide for copper concentrate in bulk

Handling guide for copper concentrate in bulk Although copper occurs naturally in a pure state, it's primarily mined from the minerals chalcopyrite, bornite, and malachite. Copper ore is extracted form the earth, then converted into copper concentrate, which is then roasted, smelted and converted into refined copper.

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Cost Models of Theoretical Mining Operations | CostMine

Rock characteristics for both ore and waste are typical of those of granite or porphyritic material. Operating conditions, wage scales, and unit prices are typical for western U.S. mining operations. All costs listed are in 2012 US$. The key design criteria, operating schedule, equipment, personnel, supply requirements and costs are listed below:

Nickel Mining and Processing: Everything you Need to Know

This compares to 800 million tons of steel and 10 million tons of copper. The Nickel Mining Process. Nickel mining occurs through extractive metallurgy, which is a material science that covers various types of ore, the washing process, concentration and separation, …

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